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Materials Handling, Material Flow, Logistics

Sustainable Logistics Systems

As one of last year’s mega trends a huge focus in industry

lies on sustainability which is also affecting logistics

operations. That is why the chair fml likewise works on

related projects; for example, the project FFZ70 described

below. Following on from the pilot project H2Intradrive

the new project is mainly about economically efficient

fleet operation of hydrogen-powered industrial trucks.

Using battery-operated trucks in intralogistics presents

various disadvantages, such as long loading times, that

can be eliminated by retrofitting to energy efficient fuel cell

systems. Combined with installing the related hydrogen

infrastructure they form a sustainable and highly available

technology. Previous projects often lacked profitability and

were accompanied by complex modifications; standard-

ized and efficient solutions ready for the market do not yet

exist. The project partners thus aim to elaborate ample

concepts for economical efficiency, service, interfaces,

lifetime validation, a plug-and-play solution and a general

standardization of processes.

The hydrogen refueling process for industrial trucks is done in few minutes.

Innovative Conveyor Technology

A pallet pick-up assistance system uses 3D camera input to assist forklift

drivers.

Pallet pick-up is a standard task in intralogistics scenarios

mainly performed by forklifts. Inexperienced drivers and

drivers with time pressure in business operations can

damage the pallet or goods with the forks when entering

the free openings of a standard pallet. To avoid such

damage, a novel advanced driver assistance system

(ADAS) is developed to assist the driver while picking up

a pallet. The new ADAS detects the target pallet with a

3D camera. Based on the determined relative position

between the pallet and forklift an optimal trajectory for

a collision-free pick-up is calculated. The ADAS takes

over the entire steering function to ensure that the forklift

follows the trajectory correctly. Driving and brake pedal

are still operated by the driver. The steering function is

returned to the driver after the pallet has been picked up.

The aim of the research project is the construction of a

prototype to show the technical feasibility.

Projects

■■

FlexiFuel (EU)

■■

PräVISION – Methodenentwicklung zur präventiven

Steigerung der Arbeitssicherheit an Flurförderzeugen

mit Umsetzung eines Assistenzsystems durch Fusion

und Analyse von 2D- und 3D-Bilddaten (DGUV)

■■

Teilautomatische Palettenaufnahme als Fahrerassis­

tenzsystem für Flurförderzeuge (Jungheinrich)

Projects

■■

Entwicklung von Energieeffizienzklassen für Regalbedi-

engeräte (IGF)

■■

FFZ70 – Einsatz von 70 wasserstoffbetriebenen

Flurförderzeugen im BMW-Werk Leipzig (BMVI)

■■

Lebenszykluskosten intralogistischer Systeme

(Jungheinrich)