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163

Aircraft Design

Flexible Wing Demonstrator

As part of the European Commission funded FLEXOP

project, the Institute for Aircraft Design is responsible for

the design, manufacturing, integration and testing of the

unmanned demonstrator aircraft enabling in-flight investi-

gations on highly flexible wings. With flight tests planned

for mid 2018 the tasks during 2017 were focused on detail

design as well as manufacturing, integration and first

ground test of the FLEXOP demonstrator UAV.

Further subsystem tests with a mock-up of the airbrake,

as well as tests with the integrated modular propulsion

unit (engine, enginemount & ECU) were conducted. Since

no consumable off-the-shelf actuators fulfill the driving

requirements of active flutter control, the design and

integration of a high frequency/high torque actuator for

flutter dampening into the most flexible wing set was a

major achievement. The electric and control engineering

was conducted by our Hungarian partners of MTA SZTAKI,

whereas the hardware and integrational design was con-

ducted by the Institute for Aircraft Design and the Institute

for Lighweight Structures. The assessment of minimum

implications on the aeroelastic characteristic of the aircraft

was ensured by full finite element models coupled with

aerodynamic simulations. The resulting design is currently

being manufactured and will be tested in a mock-up

configuration to verify the design strategy.

The idea of a virtual aircraft model, which allows virtual

External flutter control actuator integration with additional trim mass

flight tests to predict aircraft loads and performance is

part of the national LuFo funded research project VitAM.

The combination of structural and aerodynamic models

with an application aiming for highly flexible wing struc-

tures into a unified coupled aeroelastic aircraft model are

in the research focus of the project.

High fidelity coupled CSM-CFD methods are used for

highly accurate load and aerodynamic drag prediction.

Therefore, staggered fluid-structure interaction methods in

combination with a trim algorithm are developed. Fur-

thermore, dynamic flight maneuvers on a reduced order

model are performed to investigate the dynamic behavior.

Within the investigated methods, the number of degrees

of freedom are typically reduced from millions to some

hundreds, without loss of the most important dynamic

aircraft properties. The methods enable investigation of

wing instabilities due to gusts or flutter with high accuracy

at an early aircraft design stage.

Aeroelastic study with external actuator integration