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191

Micro Technology and Medical Device Technology

Computational design and rapid manufacturing of certified devices, mechanisms and robots

The focus of the Institute of Micro Technology and Medical Device Technology is to accelerate the

process of developing ideas into products. In research and science, the time required for implemen-

tation is a significant factor for success. Therefore, rapid prototyping and rapid manufacturing tech-

nologies are part of our main research interest. We are systematically developing and analyzing new

rapid technologies, as well as applying them in the areas of precision engineering, micro technology

and medical device technology. We are systematically validating our research devices to achieve

reliable scientific results. In the area of medical technology, we develop according to ISO 13485,

certify our devices according to MDD/FDA and perform clinical studies according to ISO 14155.

Most additive manufacturing processes today are based

on polymeric building materials. Despite their superior

properties, metals are a far less common building material

for three dimensional printing (3DP). Although there are

commercial processes for the additive manufacturing of

metallic products, the high equipment costs impede their

widespread adoption. Therefore a novel 3DP process

based on the direct deposition of droplets of molten alu-

minum was developed in a joint DFG-funded (LU604/42)

research project in cooperation with the Chair of Metal

Forming and Casting (utg).

In this project, a pneumatically actuated droplet generator

is used to generate droplets of molten aluminum alloys at

temperatures of up to 750 °C. The droplets are deposited

on a heated build platform which is mounted on a com-

puter controlled translation stage situated in an inert gas

atmosphere. This setup allows for the cost effective 3DP

of aluminum parts without any intermediate steps.

Patient individual hand rehabilitation robot

considering high anthropometric variances

in finger anatomy (MiMed)

Patient Individual Hand Rehabilitation Robot

A frequent consequence of stroke is limited hand function. As there are high

anthropometric variances in hand and finger anatomy, a patient individual

hand rehabilitation robot was developed. The individual design ensures

an ergonomic interface which allows longtime wearing of the device.

In order to provide cost-effective production, we propose an auto-

mated design process. The individual fingers are manufactured

monolithically using the selective laser sintering of poly-

amide. The fingers are moved by wires, connected via

Bowden cables to a servo motor. The device presented

is portable and can be used for repetitive train-

ing as well as for grasping things.